The Hong Kong Harbour Area Treatment Scheme (HATS) serves a population of over 5 million. It ensures protection of the Tsuen Wan beaches and good water quality in Victoria Harbour. In the Stonecutters Island treatment works, 300 tonnes of 10 percent sodium hypochlorite solution (6 L/s) are dosed into a river of sewage (1.8 million m3/d) every day. In actual operation it is found that most of the chlorine is actually consumed without being used for disinfection. This talk presents an engineering innovation on how to mix the small chlorine dose with the large sewage flow, resulting in up to 30 percent reduction of chlorine demand – with significant savings of chemicals and reduction of carbon footprint of 1170 tonnes/year. The technology is generally applicable to chlorine disinfection of primary effluent in many developing countries.